What
is
Marking?
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The EMC Directive 89/336/EEC became mandatory on January 1,
1996, and it stands for Electromagnetic Compatibility. EU (European
Union ) defined EMC as the ability of a device, unit or equipment,
or system to function satisfactorily in its electromagnetic environment
without introducing intolerable electromagnetic disturbances to
any devices in that environment. This encompasses both immunity
to outside noise (function satisfactorily), and emission of noise
(without introducing intolerable disturbances). For this reason
CENELEC (European Committee for Electrotechnical Standardization)
put out two different standards.
The Generic
Immunity Standard EN 50082-1, and Generic Emission Standard
EN 50081-1 from 1991 for Residential, Commercial, and Light
Industrial environment. This has been harmonized in 1993 for Heavy
Industrial environment becoming EN 50081-2 (Emission), and
EN 50082-2 (Immunity). EN
50081-1:1991 Generic Emission Standard has two parts, Radiated
Emission and Conducted Emission regulated by EN 55022,
comparable to FCC part 15 in US.
The Radiated
Emission deals with the electromagnetic field emitted by any
electronic circuit that performs a switching sequence, and this
increases if an antenna, consisting of I/O cables, is present. The
test is performed between 30 to 230 MHz with a limit of 30 dBuV/m
from 10 meters distance, and followed by 230 to 1,000 MHz with a
limit of 37 dBuV/m from 10 meters distance for Commercial environment.
For Heavy Industry
environments the distance changes to 30 meters.
Conducted
Emission refers to the noise that is generated into the power
lines, and causes interference at frequencies, between 0.15 to 30
MHz with limits of 60 dBuV quasi peak.
EN 50082-1:1991
Generic Immunity Standard consist of Electro Static Discharge
(ESD), Radio Frequency (RF) and Electric Fast-Transient Burst (EFT).
Electro Static
Discharge deals with the static charges that can build up in
normal operation to several kilovolts and stresses the electronic
components. The test is performed with 4 kV for Direct Discharge
and 8 kV for Air Discharge.
The RF Immunity
refers to the ability of the equipment to work undisturbed in
a RF field (electromagnetic field) between 27 to 1,000 MHz, with
80% AM (amplitude modulation), and for Light industrial environments
a 3 V/m Stress level is used, or 10 V/m for Heavy industrial environment.
In every day
life any RF transmitter (2 way portable radio) that has a field
higher than 1 or 10 V/m may disturb your device. If the power is
known the field strength can be easily determined.
E = Electric
Field in V/m, Pt = Transmitter Power in watts, and D = Distance
from Transmitter to device in meters. Electric
field in V/m function of Power and Distance from source.
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Pt
w
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@1m
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@2m
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@3m
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@4m
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@5m
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@6m
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@7m
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@8m
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@9m
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½
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3.9
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1.9
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|
|
|
|
|
|
|
|
1
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5.5
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2.7
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1.8
|
|
|
|
|
|
|
|
2
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7.7
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3.9
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2.6
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1.9
|
|
|
|
|
|
|
3
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9.5
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4.7
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3.2
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2.4
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1.9
|
|
|
|
|
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4
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11.0
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5.5
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3.7
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2.7
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2.2
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1.8
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|
|
|
|
5
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12.3
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6.1
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4.1
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3.1
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2.5
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2.0
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1.8
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|
|
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7
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14.5
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7.2
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4.8
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3.6
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2.9
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2.4
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2.1
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1.8
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|
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10
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17.3
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8.7
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5.8
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4.3
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3.5
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2.9
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2.5
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2.3
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1.9
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Fast-Transient
Burst is related to the high voltage transients developed on
the powerlines as a result of switching heavy equipment, lightning,
and power outages. Test are performed with 1 kV burst at 5 kHz for
power lines, and 0.5 kV burst to signal lines in case of Light industrial
equipment, or 2 kV burst for power, and 1 kV to signal lines for
Heavy industrial equipment.
As manufacturers
we end up with Printed Circuit Boards (PCB) having 4, 6, or 8 layers,
attempting to minimize emission and immunity, or using filters for
I/O lines to improve the performance of our devices, and accomplish
EMC compliance, for the European Community. Resulting in a more
accurate and much more stable device.
The Low-Voltage
Directive 73/23/EEC became mandatory on January 1, 1997, and
has been regulated by EN 61010-1:1993 Safety requirements for electrical
equipment, control, and laboratory use. Manufacturers of electronic
equipment have become accustomed to the idea that safety approvals
are necessary, or at least desirable, for their products. Fortunately,
awareness of the severe hazards associated with electrical equipment
and of the need to meet product safety standards is on the rise.
Comparable standards in US are UL 1950, and in Canada CSA C22.2
No. 950-95.
Safety has
been accomplished by design in one of the three Classes of equipment.
Class I equipment, where protection against electric shock
is achieved by Basic Insulation and connection to the Protective
Earthing Conductor (Ground) in the building wiring of parts that
user gets in contact with in normal operation.
Class II
equipment, provides protection against electric shock by increase
of insulation from Basic to Double Insulation.
Class III equipment, are relying on the supply voltage that
should not be Hazardous, being below 60 Vdc, 42.4 V peak, or 30
V rms.
Basic or Double Insulation are been accomplished by keeping certain
spacing between main supply/high voltage and low voltage. These
are established in the standard function of the working voltage,
material, and transient voltages, for example at 300 V ac, with
2.5 kV transients, Basic Insulation requires 1.5 mm spacing but
for Double Insulation 3.3 mm is required.
The next important issue is the installation environment, which
is defined as Installation Category, or Overvoltage Category.
Installation Category I is for equipment used in residential
environment, were transient voltages are not higher than 1.5 kV
at 250 V ac supply.
For permanently connected equipment that is used in industrial environment
Category II and III are recommended, where Category
II specifies transients up to 2.5 kV, and Category III specifies
transients up to 4.0 kV at 250 V ac supply.
Components that are connected directly on main supply/high voltage
need special attention since we are relying on their integrity for
safety. The best solution is if these components have a European
approval, like VDE or TUV.
The Safety standards do not stop here; they are also addressing
the Labeling/Marking, and Manual/Documentation aspect of safety.
This consists in providing the customer with warnings in regards
to safe installation and operation, as well as accurate
information and suggestions in regards to over current protection
devices. As a safety issue we need to provide or recommend installation
of a switch/breaker as means of disconnect from power in emergency
situations. It is clear that the standard is not addressing only
the design aspect of safety, but also the liability of the manufacturer
of equipment, or device.
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